VolvoHeretic,The 2" vertical slats are full length and are to reinforce the weak panel miter joints and to stiffen the panels and are made with 3/4" plywood. I don't really know how deep they should be and I guess they could be 2x2's or 2x3's. I read somewhere that GM suggested all panel stiffening be vertical so as to not interfere with the ML-TL vertical sound column.
The top and bottom panels if made with just a single sheet of plywood should have a 1/4"x3/4" rabbet routed in so that the side panels have something to lean against. You could also make the base and cap out of two layers with the outer most being full dimension and the second being 3/4" smaller and that could be made out of mdf.
Once all of the components are locked in, I can calculate the net box area and I can probably come pretty close to the speakers net volume and we can move the baffle in and out to come up with the ultimate area and then height and volume.
How many decimals does GM what in these calculations.
This is great, sure. Initial dim provided by GM was for 24 cu. ft. volume. Thank you.
-Sri
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